Green Sand Intensive Mixer
The Green Sand Intensive Mixer is the essential equipment for achieving perfect mold quality in any Green Sand Molding and Regeneration Line. Whether you require the high-speed homogenization of a Rotor Mixer or the powerful kneading action of a Wheel Mixer, our technology ensures optimal moisture distribution and clay activation. Engineered for 24/7 Foundry Operations, these mixers deliver the consistent sand strength needed for high-precision Industrial Castings.
Product Introduction
In modern casting, the quality of the sand determines the quality of the part. Our Green Sand Intensive Mixer series, designed to American Foundry Society (AFS) standards, offers two distinct mixing philosophies to suit your production needs. The Rotor Type provides rapid, intensive mixing for high-volume lines, while the Wheel Type (Muller) offers the traditional kneading force required for specific sand recipes. Both systems integrate seamlessly with our Micro-vibration Molding Machines, ensuring that every mold has the uniform density required for a flawless Surface Treatment finish.
Technical parameters
| Item/Model | S1416 | S1420 | S1425 | S110 | S11A | S114 |
|---|---|---|---|---|---|---|
|
Disk dia. (mm) |
1600 |
2000 |
2500 |
1000 |
1220 |
1820 |
|
Productivity (t/h) |
8-15 |
25-30 |
60-80 |
1.5-2 |
2-4 |
5-6 |
|
Feed capacity (kg) |
600 |
1500 |
2500 |
110 |
130 |
500 |
|
Power (kw) |
65 |
99 |
230 |
4 |
4 |
15 |
Rotor Intensive Mixer (S14 Series)
High-Speed Homogenization
Traditional Wheel Muller (S11 Series)
High-Pressure Kneading Action
Product Advantages
Optimized Sand Strength: Achieves uniform moisture and clay coating, critical for Green Sand Regeneration success.
Smart Moisture Control: Integrated sensors and PLC logic ensure repeatable results, complying with ISO 9001 Standards.
Heavy-Duty Durability: Mixing pans are lined with wear-resistant alloy plates for 24/7 Industrial Facility use.
Dual-Option Versatility: Choose between high-speed Rotor or powerful Wheel mechanisms based on your specific Foundry Sand recipe.
Rapid Discharge: Large, pneumatically controlled discharge doors minimize idle time and increase hourly throughput.
Low Maintenance: Easily accessible mixing tools and centralized lubrication points ensure minimal downtime in your Factory Workflow.
Energy Efficiency: High-torque motors combined with optimized mixing geometry reduce power consumption per ton of sand.
Environmental Protection: Fully sealed covers and integrated dust ports maintain a clean Green Manufacturing environment.
Watch the Performance: High-Speed Rotor & Precision Wheel Mixing
Experience the superior efficiency of our Green Sand Intensive Mixer series. This demonstration compares the high-speed homogenization of our Rotor Type with the powerful kneading action of the Wheel Muller. See how we achieve optimal sand strength and consistent compactability for your Green Sand Molding and Regeneration Line.
High-efficiency sand mixing: FAQ'S
Should I choose a Rotor or Wheel mixer for my foundry?
Rotor mixers are ideal for high-speed, automated production. Wheel mixers (Mullers) provide the intensive kneading force required for specific heavy-duty sand recipes. Both ensure the highest quality for your Green Sand Molds.
How is sand moisture precisely controlled?
We utilize high-precision sensors and PLC logic to monitor compactability and automate water addition in real-time. This ensures consistent sand quality in accordance with ISO 9001 Standards.
Is the equipment easy to maintain?
Yes. Our mixers feature wear-resistant alloy liners and easy-access mixing tools. We provide rapid spare parts support through our Global Service Network to ensure minimal downtime in your Factory Workflow.
Can it be integrated into an existing production line?
Absolutely. Our mixers are designed as modular units, making them easy to integrate into any Green Sand Molding and Regeneration Line or custom sand conditioning system.
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